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    Plant Layout 建廠方案
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    目錄：
    ? ?EPS Plant Layout and Basic data
    ? ? ?EPS泡沫廠布局和基本數據
    ???Complete EPS plant Reference Photos
    ? ? ?完整的泡沫廠參考圖片
    ???Machine Set Up
    ? ? 機器安裝
    ? ?New Plant Survey?
    ? ? 新建廠調查

    一、 EPS泡沫廠布局和基本數據
    EPS泡沫廠基本數據
    EPS泡沫廠規劃 機臺數目m/cs 機臺種別 成型面積 周 期 成型容積 / 立方米
    　 　 　 　 　 　
    ? 8 Daisen 500C 3.84 62 2.4
    　 0 FK810 EPS 0 0 0
    　 3 FK813 EPS 3.12 60 1.92
    　 0 FK1014 EPS 0 0 0
    　 0 FK1018 EPS 0 0 0
    　 0 FK1318 EPS 0 0 0
    　 3 FK1214 EPS 5.1 60 3.42
    　 2 Prefoamer 0 0 0
    Total amount machines : 機臺總數目 16 Amount 12.06 52 7.74
    Total foam area As/m2 總成型面積 12.06 table 1: simultaneity factor 　 　
    cycle time tz/s 周期/秒 60 number M/C w 　 　
    cycles nz/h 總周期/小時 60 2 0.8 　 　
    Simultaneity factor w acc. table 1 同步參數 0.5 4 0.75 　 　
    　 　 6 0.7 　 　
    　 　 8 0.65 　 　
    Steam installation 蒸氣周邊 　 10 0.6 　 　
    　 　 11 0.5 　 　
    recommended flow rate up to 50 m length: cd in m/sec 25 　 　
    special steam requirement mdspec. in kg/(m2z) 5.6 　 　 　 　
    steaming time td in sec 10 　 　 　 　
    limiting of peak demand ms in kg/sec 3.38 　 　 　 　
    density pd9 of saturated steam with 9,0 bar 5.15 　 　 　

    density pd4 of saturated steam with 4,0 bar 2.67 　 　 　 　
    density pd3 of saturated steam with 3,0 bar 2.16 　 　 　 　
    volume flow Vsd in m3/s 1.56 　 　 　

    Steam boiler蒸氣鍋爐 　 　 　 　
    steam requirement md of FTA in kg/h 蒸氣需求量 4052 　 　 　 　
    supply of boiler mft with 5% lossess in kg/h 蒸氣鍋爐供應量 4256 　 　 　

    Steam accumulator 蒸氣儲能罐容積 　 　 　 　
    when decreasing the pressure in the accumulator from 4 to 3 bar 　 　 　 　
    20 kg steam/m3 water are released, require accumulation volume 3 　 　 　

    Steam reducing valve 蒸氣減壓閥 　 table 2: steam reducing valve 　 ? ? 　 　 ? ?
    steam consumption mft in kg/h 4265 nom. width DN kvs-value 　 　
    pressure proportion before and after red. valve p2/p1:4/9 bar 0.44 　 　
    z-value 91 15 3.2 　 　
    m-value 1 20 5 　 　
    kv-value 47 25 8 　 　
    kvs-value 59 32 12.5 　 　
    steam reducing valve acc. table 2: nominal width 減壓閥口徑 80 40 20 　 　
    50 32 　 　
    　 　 65 50 　 　
    Steam leads:蒸氣管道 　 80 80 　 　
    between D-boiler and D-red. valve in mm 108 100 125 　 　
    between D-red. valve and D- accumulator in mm 150 125 190 　 　
    lead between D-accumulator and moulding machine in mm 282 150 280 　 　
    or a ring lead in mm 199 200 420 　 　
    250 500 　 　

    Air installation 壓縮空氣周邊
    High pressure network with 7 bar高壓壓縮空氣網絡７巴 　 　 　 　 　
    amount of machines for control air 16 　 　 　
    number of fillers (17 fillers per m2 moulding area) 205 　 　 　
    air consumption in l/sec per filler 7 　 　 　
    filling time in sec. 10 　 　 　
    air requirement 7bar in m3/h 高壓風每小時需求量 1149 　 　 　
    Supply of the compressor in m3/min壓縮風機每分鐘供應量 　 　 　 　 　
    with 5% losses 20 　 　 　
    filling time /sec. 10 　 　 　
    limiting of peak demand m3/sec. 0.718 　 　 　
    pressure of lead / bar 6 　 　 　
    lead diameter / mm 管道口徑 98 　 　 　
    as ring lead / mm 69 　 　 　
    loading pressure of the air receiver / bar 7 　 　 　
    unloading pressure of the air receiver / bar 6 　 　 　
    volume of the air receiver / m3 壓縮風缸容量／立方米 4 　 　 　

    High pressure network with 7 bar高壓壓縮空氣網絡７巴 　 　 　 　 　
    amount of machines for control air 16 　 　 　
    number of fillers (17 fillers per m2 moulding area) 205 　 　 　
    air consumption in l/sec per filler 7 　 　 　
    filling time in sec. 10 　 　 　
    air requirement 7bar in m3/h 高壓風每小時需求量 1149 　 　 　
    Supply of the compressor in m3/min壓縮風機每分鐘供應量 　 　 　 　 　
    with 5% losses 20 　 　 　
    filling time /sec. 10 　 　 　
    limiting of peak demand m3/sec. 0.718 　 　 　
    pressure of lead / bar 6 　 　 　
    lead diameter / mm 管道口徑 98 　 　 　
    as ring lead / mm 69 　 　 　
    loading pressure of the air receiver / bar 7 　 　 　
    unloading pressure of the air receiver / bar 6 　 　 　
    volume of the air receiver / m3 壓縮風缸容量／立方米 4 　 　 　

    Calculation of the reduction of energy能耗減省之計算 　 　 　 　
    Single Plant單一高壓網絡
    single plant with supply / m3/min 每分鐘需求量 42
    power of the plant in kW with 7 bar 292
    lead diameter / mm 管道口徑 240
    volume of the air receiver / m3 壓縮風缸容量／立方米 12
    Double plant高低壓網絡
    power of the plant in kW with 7 bar 141
    power of the plant in kW with 4 bar 106
    amount of power / kW 247
    Difference / KW 45
    current costs / RMB/kwh 1.2
    annual production hours 4,800
    annual reduction /RMB 每年可減省 261,044

    Water installation 冷水周邊
    Mould cooling with 50 o C 模具冷水50度 　 　 　 　 　
    cooling time per cycle WZK / s. 8 　 　 　 　
    hot water requirement (WZK) / m3/h 冷卻模具高溫水需求量 50.65 　 　 　 　
    limiting of peak demand / m3/s 0.053 　 　 　 　
    hot water lead as stub cable / mm 管道口徑 150 　 　 　 　
    as ring lead / mm 106 　 　 　 　
    number of pumps 2 　 　 　 　
    average flow rate between 3 and 4 bar / m3/h 20 　 　 　 　
    volume of water tank / m3 儲水缸之容積 1.0 　 　 　 　
    Condenser cooling with 25 0 C 冷凝水25度 　 　 　 　 　
    cooling time KK /s 12 　 　 　 　
    average consumption / m2 foam area and cycle 0.055 　 　 　 　
    number of vacuum pumps 12 　 　 　 　
    requirement of cold water (KK) / m3/h 冷凝水需求量 45.20 　 　 　 　
    limiting of peak demand / m3/s 0.029 　 　 　 　
    cold water lead as stub cable / mm 管道口徑 111 　 　 　 　
    as ring lead / mm 79 　 　 　 　
    number of pumps 2 　 　 　 　
    average flow rate between 3 and 4 bar / m3/h 20 　 　 　 　
    volume of water tank / m3 儲水缸之容積 0.6 　 　 　 　

    Single Plant單一網絡 　 　 　 　 　
    single plant with supply / m3/h 每小時需求量 95.9 　 　 　 　
    lead diameter / mm 管道口徑 183 　 　 　 　
    volume of the water tank / m3 儲水缸之容積 2.0 　 　 　 　
    Power of cooling tower: 冷水塔之能量 　 　 　 　 　
    hot water requirement (WZK) / m3/h 冷卻模具高溫水需求量 51 　 　 　 　
    cold water requirement (KK) / m3/h 冷凝水需求量 45 　 　 　 　
    amount of heat to be drawn off: /kcal/h 1,355,940 　 　 　 　
    : /KJ/h 5,677,050 　 　 　 　
    Condensate lead:冷凝水回收管道 　 　 　 　 　
    nominal width: /mm 管道口徑 273.7 　 　 　 　

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